TCU – LNEYA Industrial Chillers Manufacturer Supplier

TCS series Distributed Temperature Control System

lneyaadmindy — Tue, 14 Jan 2025 07:34:55 +0000

TCU

APLICACIONES

The automatic temperature control system of this project uses computer control technology, which can enable the process operation and parameters of pharmaceutical production to be scientifically, effectively and strictly monitored and controlled, and realize the continuity and automation of pharmaceutical production.

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Consulta @ Email

Características del producto

En primer lugarIntegrated temperature control unit

SegundoRich experience in pharmaceutical automation construction

TerceraContinuous and automated pharmaceutical production

CuartoComplete new version of GMP computer certification solution

Parámetros del producto

Advanced design concept

This project is based on the world's leading process control system SlMATIC PCS 7. This design refers to theadvanced concept of realtime release testing and implementation of product life cycle proposed by ISPE in the newversion of GlMP drug production qualitly management standard, establishes the quality monitoring system of the wholeprocess of pharmaceutical production, realizes the whole process quality management from raw materials to finishedproducts, and makes the drug production process digital, standardized, accurate, and has data Traceability functionand early warning function can comprehensively improve the quality control level of pharmaceutical production.

Rich experience in pharmaceutical automation construction

Our company has complete process research department, design and technology department, engineeringimplementation department and professional engineering installation department. We have a professional engineeringservice team. The employees have many years of pharmaceutical industry design and construction experience. Ourdesign and implementation personnel have participated in more than 100 pharmaceutical automation projects. Withsuficient design and implementation experience, we can provide users with the most professional engineering services.

A complete new version of GMP computer certification solutions and experience

Our company has a complete solution and a complete set of verification documents for computer verification in GlPAnd according to the guiding principles of international society of pharmaceutical engineering GAMP5 (productionautomation management specification), we have developed a computer system verification (CSV) template based onrisk assessment (RA). We have helped many enterprises pass the relevant verification, and we can provide fullassistance in the later GMP certification process of your company.Combined with our design experience and user requirements, the whole process automatic control of various monomereguipment in Pharmaceutical Workshop is realized, and the control system architecture network design, process flowdesign, control scheme and process control design are completed. The control program is fully in line with the single lineoperation of the product process, The modular desian is carried out of in each process. The logical relationship of eachcontrol module and the principle of real-time release are deined between each process to realize the whole productionline.

lmprove the stability of drug production process, realize continuous producion, meet GMP requirements in theproduction process, ensure the integrity of drug production data, improve production management level and productionefficiency, save labor costs, save energy and reduce consumption, and improve product quality.

VENTAJAS

Mlaintainability: the system shall be of good maintainability with a long-term and stable supply of spare parts forcomputers and templates and various sensors and actuators to be used. After our company training, the enterprise canmaintain by itself.

Scalability: the system is an open system, providing standard TCPlP data communication interface protocol,interfacesoftware and application software interface, with good flexibility and scalability, to meet the requirements of increasingproduction scale for measurement and control ability.

Security: this system has the authority mechanism, realizes the multilevel authority management, divides five diferentlevels to the operation user, different levels of user operation authority is also diferent. The control system is a relativelyclosed network, and the system network and enterprise LAN or extemal network between the configuration of a firewallcan effectively prevent viruses and network attacks, for the system to operate to create a secure environment.

Improve the stability of batches: according to the technological reguirement of batch production, establish theappro priate production model and strengthen the management of batches.Through the production batch productionplan designation, produ cion plan distribution and tracking management module, the realization of phammaceuticalproduction batch management.

Ensure that the integrity of the production data: by applying the computer management system in conformity withthe GlP standard and automatic control svstem, reaize the production of fully automatic data acquisition and monitoringeficient, accurate and complete by the computer system of colle cting and analyzing data processing, are prone to avoidthe traditional manual recording of lagging production data, missing and error.

Improve traceability of production records: traceability is GMP pharmaceutical producion data, the FDA and othernecessary content of medical industry certification, application of the phammaceutical and pharma ceutical producionauto mation control system intelig ent manufacturing qualtly infomation management system software, the batch numbergoods name, ime, equipment, operators and other pharmaceulical pro duction data in real time, complete and accuraterecords, and implement reverse retrieval process of the production data, can restore all the production status, productionenables producers to analyse the causes of defects of the quality of the products, at the same ime through data tracefunction enables pro ducers to have a better understanding of actual production status, provide data basis for improvethe production.

Energy saving and environmental protection: the application of production process and infommation managementsystem to pharmaceutical production has a signifcant effect of energy saving, at the same time reduce the intemmediatelink of pharma ceutical production, eliminate the waste of products in the production flow link.

◆ Sistema de control de temperatura TCU totalmente automático.
◆ Diseño e implantación de sistemas DCS.
◆ Diseño secundario del sistema de control de automatización del taller farmacéutico;
◆ Selección y suministro de equipos, válvulas e instrumentos para el sistema de control de automatización;
◆ Suministro e instalación de cables, puentes, conductos de aire y conductos de protección relacionados con el control de la automatización;
◆ Trabajos de cableado de instrumentos de sistemas de control automático, válvulas, armarios de control y cajas de islas de válvulas;
◆ Desarrollo de software de sistemas de control automático, escritura y depuración de programas de control;
◆ Responsable del ajuste de un solo instrumento, depuración de la vinculación del sistema de control automático, aceptación cualificada y entrega;
◆ Responsable de la formación técnica y el servicio posventa a los usuarios en el uso diario y el mantenimiento;
◆ Responsable de la preparación de todos los equipos, listas de materiales y presupuestos del sistema de control;
◆ Responsable de proporcionar los puntos de E/S de todo el sistema;
◆ Diseño de sala de control central de control automático;
◆ Diseño y construcción de tuberías de proceso;
◆ Suministro e instalación de sistema de agua fría;

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精确的温度控制能够确保沉积的薄膜厚度均匀、成分准确，从而提高芯片的性能和良率。

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SR & ZLF series TCU Reactor Cooling Heating Temperature Control System

lneyaadmindy — Tue, 14 Jan 2025 07:08:47 +0000

TCU

APLICACIONES

TCU temperature control system uses existing thermal energy (such as steam, cooling water and ultra-low temperature liquid - the "primary system") infrastructure to integrate into a single fluid system or secondary loop used to control the temperature of process equipment. It can achieve dynamic temperature control from -120℃ to 300℃.

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Consulta @ Email

Características del producto

En primer lugarTemperature control range: -120～300℃

SegundoMaterial temperature accuracy: ±1℃

TerceraProvide two types of TCU: Direct cooling and Secondary heat exchange

CuartoSupport non-standard & explosion-proof customization

Parámetros del producto

Serie ZLF
Serie SR

Modelo	ZLF-35N ZLF-35NS ZLF-35NH ZLF-35NSH	ZLF-50N ZLF-50NS ZLF-50NH ZLF-50NSH	ZLF-80N ZLF-80NS ZLF-80NH ZLF-80NSH	ZLF-125N ZLF-125NS ZLF-125NH ZLF-125NSH	ZLF-200N ZLF-200NS ZLF-200NH ZLF-200NSH
Rango de temperatura	-45-250 (the max Temp is determined by the heat and cold source supplied by the user)-40-135(The maximum temperature range can be operated by using glycol water formula solution)
ZLF-N	La principal fuente de frío / o principal fuente de calor se utiliza para regular el flujo del sistema a través del sistema de regulación proporcional, y controlar el calor de la sujeción del tanque de reacción, y un conjunto de intercambiador de calor para calentar o enfriar es controlado o enfriado.
ZLF-NS	Besides ZLF-N function, add one set heater used to reduce high temp
ZLF-NH	Besides ZLF-N function, add electrical heating function
ZLF-NSH	Además de la función ZLF-N, añade un calentador para reducir la temperatura y la función de calefacción eléctrica.
Área del intercambiador de calor	3.5㎡	5㎡	8㎡	12.5㎡	20㎡
Electric heatingfunction H	25 kW	35 kW	50 kW	65 kW	80kW
Electric heatingfunction H	With 'H' has heating function
Modo de control	Feed forward PiD + Our special dynamic control calculation, LNEYA PLC controller
Protocolo de comunicación	MODBUS RTU protocol, RS485 interface, optional Ethemet interface/R232 interface
Selección de control de temperatura	Control de la temperatura de proceso
Información sobre la temperatura	The temp of three points: the inlet and outet of heat-conducing medium, material in reactor(External temp), PT100 sensor
Process temp feedback	Retroalimentación del proceso de la materia prima:PT100 o 4～20mA o comunicación dada
Temp accuracy	±1℃	±1℃	±1℃	±1℃	±1℃
Bomba de circulación	150L/min 2.5BAR	200L/min 2,5BAR	400L/min 2,5BAR	500L/min 2,5BAR	750L/min 2,5BAR
Entrada y visualización	Pantalla táctil en color de 7 pulgadas, gráfico de temperatura
Protección de seguridad	Self-diagnosis funcion;freezer overoad protecion; high pressure switch;, overload relay; themal protection device; high temp Protection and temp faut protecion
Realizar pieza de válvula	Proportional control valve control signal 4-20mA
Material del maletín	SUS304
Tamaño de la conexión	DN40	DN40	DN50	DN65	DN80
Dimensión cm	150120185	180120210	180120210	225120240	225120240
Power AC380V 50HZ	2.3kW	3,5 kW	4,5 kW	8kW	10.5kW
With H power AC380V 50HZ	27.3kW	38.5kW	54.5kW	73 kW	90.5kW
Shell materia	Cold rolled sheet (REL7035)

Modelo	SR-35N SR-35NS SR-35NH SR-35NSH	SR-50N SR-50NS SR-50NH SR-50NSH	SR-80N SR-80NS SR-80NH SR-80NSH	SR-125N SR-125NS SR-125NH SR-125NSH	SR-200N SR-200NS SR-200NH SR-200NSH
Rango de temperatura	-120~250 (the max. Temp is determined by the heat and cold source supplied by the user)-40~135(The maximum temperature range can be operated by using glycol water formula solution)
SR-N	A set of cooling heat exchanger, heat exchanger, through proportional adjusting valve control cold heat into the heat exchanger, then through the uniform medium input to the reactor jacketed to do heat exchange and temp. Control, system has inside expansion tank
SR-NS	Besides SR- N function, add one set heater used to reduce high temp
SR-NH	Besides SR- N function, add electrical heating function
SR-NSH	Besides SR- N function, add one set heater used to reduce high temp and electrical heating function
Depósito de expansión	100L	200L	280L	390L	500L
Área del intercambiador de calor	3.5㎡	5㎡	8㎡	12.5㎡	20㎡
Electric heatingfunction H	25 kW	35 kW	50 kW	65 kW	80kW
Electric heatingfunction H	With 'H' has heating function
Modo de control	Feed forward PiD + Our special dynamic control calculation, LNEYA PLC controller
Protocolo de comunicación	MODBUS RTU protocol, RS485 interface, optional Ethemet interface/R232 interface
Selección de control de temperatura	Control de la temperatura de proceso
Información sobre la temperatura	The temp of three points: the inlet and outet of heat-conducing medium, material in reactor(External temp), PT100 sensor
Process temp feedback	Retroalimentación del proceso de la materia prima:PT100 o 4～20mA o comunicación dada
Temp accuracy	±1℃	±1℃	±1℃	±1℃	±1℃
Bomba de circulación	200L/min 2,5BAR	250L/min 2.5BAR	400L/min 2,5BAR	500L/min 2,5BAR	750L/min 2,5BAR
Entrada y visualización	Pantalla táctil en color de 7 pulgadas, gráfico de temperatura
Protección de seguridad	Self-diagnosis funcion;freezer overoad protecion; high pressure switch;, overload relay; themal protection device; high temp Protection and temp faut protecion
Realizar pieza de válvula	Proportional control valve control signal 4-20mA
Material del maletín	SUS304
Tamaño de la conexión	DN40	DN40	DN50	DN65	DN80
Dimensión cm	150120185	180140240	180140240	220180265	220180265
Power AC380V 50HZ	2.3kW	3,5 kW	4,5 kW	8kW	10.5kW
With H power AC380V 50HZ	27.3kW	38.5kW	54.5kW	73 kW	90.5kW
Shell materia	Cold rolled sheet (REL7035)

WORKING PRINCIPLE

(Control the temperature of the reactor material)

The method of changing the control set value can respond to the system lag in the process as quickly as possible and obtain a smaller system overshoot. The control consists of two sets of PID control loops, which are called: main loop and slave loop. The control output of the main loop is used as the set value of the slave loop. By controlling the temperature change gradient in this way, the temperature control accuracy of the system is guaranteed.
The specially designed hysteresis predictor generates a dynamic signal yc(t) instead of the process variable y(t) as a feedback signal. Generate an e(t) signal for the controller, so that the controller predicts that the control action has no large lag.

FOR REACTOR SYSTEMS TEMPERATURE CONTROL

One host controls 5~60 different reactors

Non-contact temperature control system in the jacket of the reaction vessel

Each reactor is independently controlled and does not affect each other

APLICACIONES

New materials | Special gas production temperature control

New materials, as newly developed or developing structural materials with excellent performance and functional materials with special properties, have extremely high requirements for temperature control in their research and development and production processes. The production of special gases, such as oxygen, nitrogen, argon and other industrial gases, also requires precise temperature control to ensure product quality and production efficiency.

Más información

API | intermediate production temp control solution

In the production process of raw materials, many chemical reactions need to be carried out within a specific temperature range. For example, in the production of antibiotics, even a slight change in temperature may affect the growth rate of the bacteria and the activity of the product. Therefore, the use of high-precision temperature control systems, such as high and low temperature all-in-one machines or temperature control reactor oil temperature machines, has become the key to ensuring smooth production. These devices have built-in high-precision temperature control systems and use PID temperature control technology to achieve a temperature control accuracy of ±0.1°C, ensuring that each chemical reaction can be carried out at the appropriate temperature.

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Distillation concentration temperature control solution

The basic principle of distillation and concentration is to utilize the difference in volatility of the components in the mixture, vaporize the volatile components under heating conditions, and then collect them through condensation to achieve the purpose of separation and concentration. In this complex and delicate process, temperature control technology is not only the key to ensure smooth operation, but also an important factor affecting product quality and efficiency.

Más información

Contacto

Envíenos su solicitud y nos pondremos en contacto con usted en 24 horas

Más información de contacto

Recomendar productos

TCU – LNEYA Industrial Chillers Manufacturer Supplier

TCS series Distributed Temperature Control System

TCU

Advanced design concept

Rich experience in pharmaceutical automation construction

A complete new version of GMP computer certification solutions and experience

VENTAJAS

SR & ZLF series TCU Reactor Cooling Heating Temperature Control System

TCU

Serie TCS

Serie SR

Serie ZLF