LNEYA Enfriadoras industriales Fabricante Proveedor
TCS series Distributed Temperature Control System
APLICACIONES
The automatic temperature control system of this project uses computer control technology, which can enable the process operation and parameters of pharmaceutical production to be scientifically, effectively and strictly monitored and controlled, and realize the continuity and automation of pharmaceutical production.
Parámetros del producto
Advanced design concept
This project is based on the world's leading process control system SlMATIC PCS 7. This design refers to theadvanced concept of realtime release testing and implementation of product life cycle proposed by ISPE in the newversion of GlMP drug production qualitly management standard, establishes the quality monitoring system of the wholeprocess of pharmaceutical production, realizes the whole process quality management from raw materials to finishedproducts, and makes the drug production process digital, standardized, accurate, and has data Traceability functionand early warning function can comprehensively improve the quality control level of pharmaceutical production.
Rich experience in pharmaceutical automation construction
Our company has complete process research department, design and technology department, engineeringimplementation department and professional engineering installation department. We have a professional engineeringservice team. The employees have many years of pharmaceutical industry design and construction experience. Ourdesign and implementation personnel have participated in more than 100 pharmaceutical automation projects. Withsuficient design and implementation experience, we can provide users with the most professional engineering services.
A complete new version of GMP computer certification solutions and experience
Our company has a complete solution and a complete set of verification documents for computer verification in GlPAnd according to the guiding principles of international society of pharmaceutical engineering GAMP5 (productionautomation management specification), we have developed a computer system verification (CSV) template based onrisk assessment (RA). We have helped many enterprises pass the relevant verification, and we can provide fullassistance in the later GMP certification process of your company.Combined with our design experience and user requirements, the whole process automatic control of various monomereguipment in Pharmaceutical Workshop is realized, and the control system architecture network design, process flowdesign, control scheme and process control design are completed. The control program is fully in line with the single lineoperation of the product process, The modular desian is carried out of in each process. The logical relationship of eachcontrol module and the principle of real-time release are deined between each process to realize the whole productionline.
lmprove the stability of drug production process, realize continuous producion, meet GMP requirements in theproduction process, ensure the integrity of drug production data, improve production management level and productionefficiency, save labor costs, save energy and reduce consumption, and improve product quality.
VENTAJAS
- Mlaintainability: the system shall be of good maintainability with a long-term and stable supply of spare parts forcomputers and templates and various sensors and actuators to be used. After our company training, the enterprise canmaintain by itself.
- Scalability: the system is an open system, providing standard TCPlP data communication interface protocol,interfacesoftware and application software interface, with good flexibility and scalability, to meet the requirements of increasingproduction scale for measurement and control ability.
- Security: this system has the authority mechanism, realizes the multilevel authority management, divides five diferentlevels to the operation user, different levels of user operation authority is also diferent. The control system is a relativelyclosed network, and the system network and enterprise LAN or extemal network between the configuration of a firewallcan effectively prevent viruses and network attacks, for the system to operate to create a secure environment.
- Improve the stability of batches: according to the technological reguirement of batch production, establish theappro priate production model and strengthen the management of batches.Through the production batch productionplan designation, produ cion plan distribution and tracking management module, the realization of phammaceuticalproduction batch management.
- Ensure that the integrity of the production data: by applying the computer management system in conformity withthe GlP standard and automatic control svstem, reaize the production of fully automatic data acquisition and monitoringeficient, accurate and complete by the computer system of colle cting and analyzing data processing, are prone to avoidthe traditional manual recording of lagging production data, missing and error.
- Improve traceability of production records: traceability is GMP pharmaceutical producion data, the FDA and othernecessary content of medical industry certification, application of the phammaceutical and pharma ceutical producionauto mation control system intelig ent manufacturing qualtly infomation management system software, the batch numbergoods name, ime, equipment, operators and other pharmaceulical pro duction data in real time, complete and accuraterecords, and implement reverse retrieval process of the production data, can restore all the production status, productionenables producers to analyse the causes of defects of the quality of the products, at the same ime through data tracefunction enables pro ducers to have a better understanding of actual production status, provide data basis for improvethe production.
- Energy saving and environmental protection: the application of production process and infommation managementsystem to pharmaceutical production has a signifcant effect of energy saving, at the same time reduce the intemmediatelink of pharma ceutical production, eliminate the waste of products in the production flow link.
◆ Sistema de control de temperatura TCU totalmente automático.
◆ Diseño e implantación de sistemas DCS.
◆ Diseño secundario del sistema de control de automatización del taller farmacéutico;
◆ Selección y suministro de equipos, válvulas e instrumentos para el sistema de control de automatización;
◆ Suministro e instalación de cables, puentes, conductos de aire y conductos de protección relacionados con el control de la automatización;
◆ Trabajos de cableado de instrumentos de sistemas de control automático, válvulas, armarios de control y cajas de islas de válvulas;
◆ Desarrollo de software de sistemas de control automático, escritura y depuración de programas de control;
◆ Responsable del ajuste de un solo instrumento, depuración de la vinculación del sistema de control automático, aceptación cualificada y entrega;
◆ Responsable de la formación técnica y el servicio posventa a los usuarios en el uso diario y el mantenimiento;
◆ Responsable de la preparación de todos los equipos, listas de materiales y presupuestos del sistema de control;
◆ Responsable de proporcionar los puntos de E/S de todo el sistema;
◆ Diseño de sala de control central de control automático;
◆ Diseño y construcción de tuberías de proceso;
◆ Suministro e instalación de sistema de agua fría;
WORKING PRINCIPLE
(Control the temperature of the reactor material)
- The method of changing the control set value can respond to the system lag in the process as quickly as possible and obtain a smaller system overshoot. The control consists of two sets of PID control loops, which are called: main loop and slave loop. The control output of the main loop is used as the set value of the slave loop. By controlling the temperature change gradient in this way, the temperature control accuracy of the system is guaranteed.
- The specially designed hysteresis predictor generates a dynamic signal yc(t) instead of the process variable y(t) as a feedback signal. Generate an e(t) signal for the controller, so that the controller predicts that the control action has no large lag.
FOR REACTOR SYSTEMS TEMPERATURE CONTROL
One host controls 5~60 different reactors
Non-contact temperature control system in the jacket of the reaction vessel
Each reactor is independently controlled and does not affect each other
APLICACIONES
New materials | Special gas production temperature control
New materials, as newly developed or developing structural materials with excellent performance and functional materials with special properties, have extremely high requirements for temperature control in their research and development and production processes. The production of special gases, such as oxygen, nitrogen, argon and other industrial gases, also requires precise temperature control to ensure product quality and production efficiency.
API | intermediate production temp control solution
In the production process of raw materials, many chemical reactions need to be carried out within a specific temperature range. For example, in the production of antibiotics, even a slight change in temperature may affect the growth rate of the bacteria and the activity of the product. Therefore, the use of high-precision temperature control systems, such as high and low temperature all-in-one machines or temperature control reactor oil temperature machines, has become the key to ensuring smooth production. These devices have built-in high-precision temperature control systems and use PID temperature control technology to achieve a temperature control accuracy of ±0.1°C, ensuring that each chemical reaction can be carried out at the appropriate temperature.
Distillation concentration temperature control solution
The basic principle of distillation and concentration is to utilize the difference in volatility of the components in the mixture, vaporize the volatile components under heating conditions, and then collect them through condensation to achieve the purpose of separation and concentration. In this complex and delicate process, temperature control technology is not only the key to ensure smooth operation, but also an important factor affecting product quality and efficiency.
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